Case Study

AI-Powered Defect Detection in High-Volume Tobacco Processing

In large-scale tobacco production, Non-Tobacco Related Material (NTRM) can slip past machines, affecting quality and efficiency. This case study shows how a tobacco company improved NTRM detection using AI and computer vision with industrial cameras—reducing waste and improving output.

Download the case study to discover:

  • How one of India’s top tobacco processors used AI and computer vision to detect 94% of NTRM in real time

  • How EO, IR, and NIR cameras helped reduce batch rejection by 80%—without replacing existing machines

  • How Replicant’s system enabled 40% manpower reduction and a 45-day ROI through smarter sorting

© Replicant Systems Pvt Ltd 2024